Locate one corner of the cockpit in the rear and line up your boat's cockpit cover to match the shape you drew. Step 3: Sewing the Cover. From cruisers and yachts, to fishing and pontoon boats, Sunbrella marine canvas has everything you need to protect your boat and enhance its beauty. I laid the "cut" edge of my piping parallel with the "cut" edge of my top plate, then I stitched them together, "cut" edges out. In my example, the back of the cushion measured 60.5 x 1.0125 = 61.25". boat … Leave the rest uncovered. Check at outdoor stores or industrial supply houses for the best buy. In this case, it was 54" (60" is also common). To keep this from ruining my work surface, I placed one metal ruler beneath the cut line and used the second metal ruler on top as a straight edge. Work our way around the entire boat cockpit cover and place a clinch plate and socket every twelve inches. Technically, the instructions say to stitch all the boxing together to form the perimeter of the cushion. Word count: 707. Step 4: Insert the Rope. If you have to sew the other direction around the top plate, it's a simple matter of turning the assembly over. For example, my long side was 60.5", so 1% of that is 60.5" x 0.01 = 0.6", which is larger than 0.5" so I was fine. At this point, I was making a "good" side, so since I was making a matched set of cushions, I made sure they were mirror images of each other at this point. If cost is a factor, consider combining the concept of not covering your boat with the advantages of a fitted cover. So it’s no surprise that after years of use or when you purchase a pre-owned boat, you almost always need to replace the cockpit … Boat Cover Accessories. Begin by laying out the butcher paper across the cockpit and tape it in place with the masking tape. Allow it to dry for three hours more and then apply a third coat. For the matched set of cushions port and starboard, I put in quantity 2 since they're the same size and here are screen shots of what it spit out. I installed the cording foot on my sewing machine according to the directions. MAKE SURE TO SET IT BACK TO 2.5/5 WHEN YOU'RE DONE!!! How to Make Cockpit Cushions. Note, there was no piping to act as an edge guide for the sewing machine foot, so I had to keep my 3/8" seam allowance under control manually. I tried to keep my stitches perfectly parallel along the entire length of the zipper as this will show on the outside of the seat cushion. With the hot knife, I cut a 1-3/4" wide strip the length I calculated above (or the length of the edge of the fabric I purchased). I store it outside and cover it completely with a good water proof boat cover. You will need butcher paper to use as a template for your cover, get a good supply of this, especially if this is your first stab at making your own cover. Lay out the boat's cockpit cover over the cockpit and use the marker to mark the gunwale through the hole of the socket. As a precaution, it's always wise to have a boat cockpit cover handy. Also, the direction I would be feeding the two pieces through the sewing machine might be a factor, so I pinned the pieces together to mock it up and see how it went. There are a few different types of foam: DryFast, closed-cell and polyurethane. My second cushion turned out MUCH better. Using a 48" straight edge, I optimized the straight lines and carefully hand drew the rounded corners. Plus, my boat has an ocean cockpit (15 x 22) and it’s hard to find covers/skirts that fit. So it’s no surprise that after years of use or when you purchase a pre-owned boat, you almost always need to replace the cockpit … Sunbrella 5446‑0000 Canvas Forest Green 54" Upholstery Fabric (Item # 5446-0000), Thread V‑69 Forest Green Polyester UV 4oz (1,350Yds) (Item # 106021), Cushion Underlining Black 54" Fabric (Item # 772100), YKK® Finished Zipper #10 Black Single Pull (Vislon) (Item # 104830), 5/32" Polyurethane Marine Grade Piping/Welting Cord. It protects your driver’s station, onboard electronics, seating, and the largest area of your boat from wind, rain, and other brutal elements. Making a Clew Strap for Laser Video. For 2" foam, I made boxing for three sides of the cushion by cutting 2.5" strips (thickness of foam plus 1/4" on each side). Insert the rope through the pocket until it comes out at the other end. One of the biggest negatives of these covers is the lack of headroom when in use. Ornaments, That Smell Like Christmas and Will Warm Your Heart! I did this by leaving the needle buried, lifted the foot, rotated the plaque 90°, lowered the foot, then reversed and moved forward to give a lot of strength at the end of the zipper. The snap on covers fasten into place for a tight fit to keep debris and other weather elements out of your boat. He has written good no of articles for Valleycustomcovers.com covering various topics like boat covers, boat cover manufacturers, custom covers, and Custom boat covers, A DIY Guide to Making Your Own Boat Cockpit Cover, Incorporate These Tips To Start Your Own Business, Starting Your Own Online Business? T-Top Covers & Accessories. If possible, choose an opaque black tarp, to speed melting of piled-up snow. Plus, my boat has an ocean cockpit (15 x 22) and it’s hard to find covers/skirts that fit. There are loops front and rear which are used to tension the cover along the boom, with the strain taken by the webbing rather than the cover material. If you have a cockpit microphone for your VHF, be careful! Next I made two strips to reinforce the ends of the plaque where there's no zipper. To protect the boat, insert a block of scrap wood under each conduit leg. With some PVC pipe from the hardware store, some Velcro and some #3 canvas, any open boat can have a pleasant canopy under which the boater may enjoy the view, the breeze and shade from the noonday sun. For my port/starboard matched set of cushions, there was just a slight difference between the two templates, but since they were made out of clear plastic, I was able to lay one on top of the other and trace out the optimized average of the two. I discovered that cutting about 1" per minute to make sure the cut is clean without doing any additional melting. The rest of his boat was left uncovered. I folded the fabric over to form a "taco", then laid the next piece into the "taco" with the cord ends butted up against each other. These can make entertaining in your boat a lot more comfortable and give you extra protection from the elements. Work our way around the entire boat cockpit cover and place a clinch plate and socket every twelve inches. This also meant that the center of the teeth should be down the center where my tack stitch was. Bright sunlight will damage the LCD display on the mic, making it impossible to read even the channel, let alone other info. Oriented the sub-assembly so that I could run it through the sewing machine easily. Using my electric kitchen knife (bought specifically for this project), keeping the blades vertical and square to the face of the foam blank, I cut out the profile along the Sharpie marker outline. You then have to decide the best measurements to apply for the boat cover. I turned the whole thing right-side-out!!! Using a regular Sharpie marker, I roughly traced out the cushion shape. I kept in mind I wanted the zipper pull toward the outside of the finished panel. I made sure to place the top ruler inside the cut line, so that if the blade slips, it goes out into the spare fabric and not into my top plate area. NOTE: The above is the technically correct way to do this. First off, making your own cover will be a nice winter project while you have the boat in storage. While the Mrs. loved the bright colors and cheerfulness it added to the cockpit area, the guy who had to constantly … Step 1: Measure the Boat and Determine the Dimensions Start off by measuring the boat. These are very easy boat covers to put on and take off because they are secured with snaps around the windshield area or the radar bridge. If not, then I still wanted to start in the back, but probably off-center so the splices would still be on the back of the cushion. WAKEBOARD AND SKI TOWER BOAT COVERS BY NATIONAL BOAT COVERS. Making A Boat Fender Cover Video. Boats, especially the ones with an open deck or cockpit, are really great during sunny outings, but can be a real problem during an unaltered downpour. Best of luck with your boat cushion project! But not everyone who does this succeed. How to Make Cockpit Cushions. Then I cut the original end of the piping so the cord was 2" short of the fabric. How-To Video . Do not make the cover too tight as it will not cover the boat well and will end up slipping from one side. It's easy with the cording foot to slide it along the piping so I only had to worry about the seam allowance on the boxing. Now for the payoff! I made a mark 0.75" from the folded side and made a tack stitch (set sewing machine stitch length to 5/5). Fabric held in place with shock cord. Here are the steps. I measured the perimeter of the template. I used my Grandmother's 70 year old "factory" Singer Sewing machine and nylon coat thread. This allowed me to cut and stitch the corners perfectly, in situ, while I was stitching the boxing to the top plate. Make two half templates cut to fit around the steering pedestal, or two full-length half templates for a tiller equipped boat with no obstructions on the cockpit sole (see Figure 1). The cushions in your boat’s cockpit see a lot of wear and tear. Our boat is in the Caribbean, so it gets rained on every day, but it's also very warm, so I'm hoping they'll if not dry out, not mold like crazy. Use the chalkboard compass to trace a two and a half inch margin (to the outside) paralleling the existing trace of the gunwale. I sewed along the outside edge of the zipper facing to allow the zipper and flaps enough room for the zipper body to slide back and forth. A boat's outer hull is designed to handle water, but the inside, can only take on a limited amount. you would want to have your name printed with fabric bolts or to soak up the tips for a design that can perfectly apply to other fields, this detailed guide will greatly help you on how to customize your own fabric. This cover snaps on the top of the windshield and follows back to the transom. Also, there were more layers for a wrinkle to get caught up in the seam so I had to be careful to manage the spare fabric. Cockpit covers are designed specifically to cover the most commonly used area, the cockpit. If you can, make sure the end of your bottom plate/boxing seam ends up on a back corner, just in case. Lay the cover on the boat carefully and adjust it in such a way that the whole boat is evenly covered all the way round. Make two half templates cut to fit around the steering pedestal, or two full-length half templates for a tiller equipped boat with no obstructions on the cockpit sole (see Figure 1). This article provides advice on how you can avoid mistakes others make so you can achieve your goals in your busines plan. Now for the BIG PAYOFF!!! Your cover should then be fitted by an experienced fitter. My piping was 5/32", so 5/32" x 3.14 = 1/2" + 5/8 x 2 = 1-3/4". in newport beach, ca. I've heard that if you spray the foam with silicone, it will slide in easier but I didn't bother with that. The neat thing about these covers is that they are made for towing. The cushions in your boat’s cockpit see a lot of wear and tear. This was the easiest part of the process. I could always pull the teeth apart and feed the teeth back into the body to fix the zipper later. If it doesn't work out, I can always just replace it with the good stuff and I'm not out much money and very little effort. How-To Video . Re: Make my own Sunbrella cockpit cover? If you choose to use the latter method, make sure to stop your stitches a few inches from the end to give yourself enough room to cross-stitch the corner. I then "cut" (using my hot knife) really long strips at that width. If you want to make your own cushions, you can get dimensioned drawings of all of the cushions shown in this project plus the cockpit cushions in my ebook Do-It-Yourself Small Sailboat Canvaswork. And do the same to another, one inch from the second trace. boat … I went with 2" thick. In addition, our snap-on covers can be altered to fit any type of custom framework and towers. Sewing Your Own Boat Cockpit Cushions: When we bought our sailboat, it had yellow on white (or white on yellow, depending on how you look at it) striped cockpit cushions. One of the biggest negatives of these covers is the lack of headroom when in use. Stretch the opposite end of the cockpit boat cover and install another stud through the hole and leave the canvas in place. To offer further protection, the underside is reinforced at each critical … Kayak Cockpit Dust Cover,Waterproof Anti UV Canoe Protector for Fish Boat/Hobie Pro Angler/Rowing Shell and Paddle Board Camo,Durable 420D Oxford Canoe Surfboard Cockpit Drape Seal Cover CYFC1153 4.0 out of 5 stars 8 Ripping out stitches is a tedious and frustrating process. So I could either sew all the boxing together, then sew that sub-assembly to the top plate or I could use my method where you sew on a boxing panel, then see where you land on the corner, cross-stitch another boxing panel to the end of the previous one in the correct location to land on the corner and proceed. I needed to make my plates 1/4" larger in all directions than my template. To compensate for this, I measured the zipper side of the newly assembled top plate (the edge with the piping splice) and multiplied by 1.0125 to get the length. The most common fabrics are Marine grade canvas and PVC. They are frequently sat on and exposed to wind, rain, and sea spray. Beyond the second line there should be an inch of canvas. Cockpit cushions have to be more durable than your typical box cushions, so the performance qualities of each of the materials you select for your cushion should be carefully considered. Locate one corner of the cockpit in the rear and line up your boat's cockpit cover to match the shape you drew. Below you will find . Each snap-on cover we make is custom-made to fit the exact make and model of the boat it protects. I just bought some thin plastic painter's tarp and taped it down into the area I needed to be covered by the cushion. I folded my zipper plaque boxing in half down its length. That way, when I used a 3/8" seam allowance, my cover would fit nice and snug over the foam. Then using a Sharpie marker, I traced out the profile of my cushion. Once that cured, I took my original template and added 1% to each length (but not less than 1/2"). To cover the boat, buy a heavy plastic tarp, at least 5 feet longer than the boat and at least 3 times as wide. The original shape of the cockpit and the other is the margin of three and a half inches. Then from that original corner, I stitched the opposite direction, but I flipped the fabric so the boxing was on the bottom and the top plate was on top. Sailors know that Sailrite is a great company that produces excellent videos on how to do all kinds of great projects with their products, and I made the sail for our little wooden sailboat project from one of their kits. Make sure you have enough excess rope or drawstring to pass the ends beneath the boat. Next, I stitched my zipper plaque and one side of the regular boxing together on one end, about 1/4" from the ends by placing the "good" sides together. Thanks, Al Adding headroom. A common boat cover is the cockpit cover or an aft curtain. I kept checking my folds to make sure I had not accidentally stitched across areas I didn't want. With the seam ripper, I cut all those tack stitches along the good/front side of the zipper (between the cross stitching) to liberate the zipper and the cover flaps. Thanks, Al For the 4th side, which has the zipper installed, the additional stitching in the zipper would tend to shrink the length of the strip a bit along the direction of the stitching. Some masking tape, heavy duty scissors and sewing machine will also be required. Make this space at least 3 inches wide to allow the rope or drawstring to be inserted easier. As the boating season warms up and spring becomes high summer, you may find that bit of shade from your convertible bimini top over your cockpit is just too small and, as cooler nights take hold in late summer, you may want more roof than a bimini offers. Remove the boat cockpit cover and replace it again making sure that the fit is neither loose nor stretched. Spinnaker Repair using a Patch Video. Now it's time to get started. I laid my template out on the foam blank and added the 0.6" to one side and the top of the template (so I didn't double up). Then I watched it again, pausing where I needed to to generate a shopping list. Then, I just followed along the edge and around corners as needed. This step will determine the fit and shape. If everything checks out, go ahead and stitch the seams between the panels, pressing them flat on the inside and overcasting the raw edges if you’re using canvas. Step 5: Cover the Boat Use the heavy-duty scissors and cut along the outer, chalkboard compass trace (the second trace totaling four and a half inches from the original gunwale trace.). Continue installing the studs, alternating between the port and starboard sides, each time holding the canvas taut. All in all, the process of purchasing a new hood/cover for your boat, should be a smooth and stress free experience provided by trusted professionals. The snap on covers fasten into place for a tight fit to keep debris and other weather elements out of your boat. Have a professional make a cover for only the portions of the boat which require protection. As cockpit covers become more common, customers want to get the most out of their investment. It even showed me how to nest the pieces to optimize the use of my fabric! You need a heavy fabric marker as well as erasable charcoal crayons. Aug 30, 2016 - Boat stabilizers are floats attached to the sides of a boat or canoe that add buoyancy and aid in preventing the craft from capsizing. The drawings can save you a lot of time and worry about getting a good fit for your cushions and you’ll get eight more canvaswork projects as well, all for only $20 USD. This is the minimum of piping I'd need to wrap around the top seam. They are frequently sat on and exposed to wind, rain, and sea spray. The other day a thunderstorm blew through and filled my boat up with water, so I decided that I better go get a cockpit cover. The other three sides were 16.6", 17" and 55.5" long (my cushions weren't simple rectangles). in newport beach, ca. So in my case 2" + 1/2" + 1.5" = 4". Bow Cover Fit. Designed to be taken on and off quickly and efficiently, cockpit covers are also very user friendly and cater to even the most casual of boat users. This was a bit tricky and probably the most stress my stitches will ever encounter. Bows Support Poles Support Pole Base Pad Support System Boat Vent II Quick-On Tie-Down Kit Clinching Ring Pliers "One-Way" Snaps Snap Fasteners Snap Fastener Installation Tool E-Z Grommet Set Outboard Motor Covers Trolling Motor Prop Covers. I’m not sure how old the Standard Horizon RAM mic was on our boat, but the display was almost totally blacked out. I could have even ironed the folded fabric flat to make it behave better. I cut off both ends of my zipper facing because they had large stops on them that would interfere with the sewing and also complicate which way the zipper body should be sewn in place. For example, I had the top plate on the bottom and put the boxing on top to stitch one panel in the direction easy to fit in the sewing machine. NOTE: I was very careful, to NOT SLICE the flaps/placket or all my work on the zipper plaque boxing would be ruined and I'd have to spend an hour removing the zipper to make another one. I'm entering this Instructable into the "Sew Cool" contest, so please vote for me above!EDIT: Our boat was hit by two hurricanes in two weeks, Irma & Maria, in Puerto Rico. Piping loose to use later for the boat 's cockpit cover and install one the. This step was very similar to attaching the boxing to the canvas, the. The home stretch with the masking tape water, but also how thick foam... Remove the cover to match the shape you drew to keep debris and other weather elements out of their.. ( so the cord was 2 '' + 1/2 '' + 1.5 '' = 4 '' too.! N'T flippable, I needed to make a sort of pocket can flip ) the masking tape heavy... Runabouts, bow- riders, cuddy cabins and express cruisers benefits to making your own cover will be used the. Avoid mistakes others make so you can avoid mistakes others make so you can avoid others... That one template to make the zipper facing without compromising performance bit tricky and probably only... 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